I am refinishing a shower and poured the shower pan using CustomFloat Bedding Mortar several days ago. Level the shower base on all four edges, shimming where needed. 1. Leave the thickness of the tile between the top of the bedding and the tile trim or water grid to allow a flush surface when tiling. If you want to install your own shower, whether it is tiled or a shower pan, you will need a cement shower base. Do NOT use mortar or cement, as these will cure too quickly for most do-it-yourselfers. Most installers recommend putting a bed of mortar down for the shower base to sit on. Float an appropriate mortar to create a 2% slope on flat concrete areas between the base and walls. JohnT8 ... And all of the other plumbers I have ever seen or payed to install a non cast iron tub/shower base. However, some shower pans aren't rigid and require a solid mortar base (see References 4, paragraph 9). Ensure that the base is level in all directions. Simply continue to do this around the entire outside perimeter of your shower keeping all the edges level with your line. Yes! When a concrete shower base leaks, it's time to survey the situation to determine the level of repair needed. If the area isn’t, w recommend you to pour layer of self-leveling compound or mortar. - Test for a full 24 hours. The go-to product for mud beds is Sakrete Sand Mix Topping and Bedding Mix.Available at most major retail home improvement outlets, this is a high strength (5000 psi cured) mix that is capable of everywhere from ½” to 2” in thickness.This makes it a perfect product for shower bed installations but it’s also great for things like exterior patio floor beds (bricks, pavers, tiles). Protect the interior surface of the shower base during installation by using thick cardboard or a packing quilt. Now, I followed the acrylic base manufacturer's suggestion of covering the wet bed of concrete with a sheet of 6-mil polyethylene (vapor barrier) sheet just before placing the shower base on top. SLIMLINE SHOWER BASE manual Ver 5 Rev 158 07/2017 6. If you want to fit the shower base directly over the concrete floor, without installing tiles, you should also make sure the surface is perfectly level and even. Some people have asked me why I have a hole in one of my 2 x 4’s. I mixed it according to the directions (3 Gallons of water per 50Lb bag). Some shower bases require a cement bed to provide proper support of the shower base floor and to facilitate drainage. 1. Having the preformed shower base set in mortar is preferred because the weight of people who use the shower may cause the base to flex and cracks form between the base and wall panels. Mortar/crete for fiberglass shower base? Thought I would let you know, I talked to the manufacture of the 4 to 1 mortar I used. - Plug the drain with a test plug, which plugs weep holes and the drain, fill the shower pan and check periodically. Then using a flat trowel, spread the screed across the entire shower base to cover the glue and wedges. Mortar seems to be the way to go under the shower pan. Dry-fit the shower pan into place and mark the outline of the pan onto the floor, using a pencil. Mix more mortar and follow the same process as before. Apply another layer of mortar on top of the shower liner and let it dry. SLIMLINE SHOWER BASE SHOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS IMPORTANT ... Level base in two directions Mortar Fig. Measure, cut and cement the final tailpiece to the P-trap. Fiberglass shower pans can allow a handy person with plumbing skills to install one without a contractor. Then position mounds of mortar on the marks. jt8 This will create the natural run-off for the shower base. This results in a base that still is operable but is more susceptible to flexing. Linear Drains for Custom Showers – These sleek drains open shower-design possibilities, but at a cost. Tip #4: Use white thin-set mortar Gray thin-set mortar has color and pigment in it. Although fiberglass is strong, it can crack over time. A mortared shower pan allows you to custom-fit a shower enclosure. Scrape the screed back to the level of the wedges with a flat piece of wood. The pencil mark on the wood is the top of the recess that the shower base will fit snugly into. This can transfer to pebble stones and cause them to discolor over time. Take measurements from the back wall and sidewalls, then write them down so you can line the drain up. Thinset mortar is the best choice for your shower. If it's a tiled bottom, the project just got bigger. Set the shower base making sure it bottoms out level… I use a straight board cut to the width of the shower. Over the membrane, a mortar … The project can be simplified by using a pre-made shower base such as MAPEI Shower Base in order to create the slope. Two different sizes may be needed. 0. The material is lighter than concrete, so floors may not need reinforcement. Tip #5: Make pebble stone sheets tight mortar The shower base must be installed level and flush with the concrete slab. Flexing can be minimized or eliminated if a thin or poorly braced shower pan is re-installed in a mortar bed. Premixed mortar will also be the quickest, hassle-free route to leveling your shower floor. Author: toddguy99 (MI) I'm doing a new acrylic shower base install over a new, 98% level OSB subfloor. What kind of mortar under a shower base? The instructions (Sterling Ensemble) say felt pad or 1-2" mortar. So all the rigidity of the base is relying on the mortar leveling bed, that's why I'm not sure about compromising any bond between the mortar and plywood, but also not sure about laying a mortar directly on the plywood and having it absorb the moisture. Lay the shower base on the floor and outline its height on all of the wood that it leans up against. Getting the base level is critical for good drainage. It did not come with a felt pad. This should be be done if you want to put a mosaic insert of thin glass tile (1/8 inch) between thicker architectural tiles like 3/8 inch stone and ceramic and still have a flush surface. Apply thinset mortar to the floor within your pencil lines. 5 . It’s much easier to address leaks in your shower pan before the tile goes down. I am putting in a new shower pan and the floor is almost an inch out of level in 36 inches. Can I use more sand topping mortar to level the slope of a shower pan? If your shower base manufacturer recommends a cement bed, you should install one to avoid any complications down the road. Placing the Mortar Place onto the shower base surface taking care to not penetrate the water proofing. Check the surface to make sure it is perfectly level, using a hand level. Premixed thinset mortar is available at most home improvement and hardware stores. Installing a Leakproof Shower Pan – A thick mortar bed over a vinyl membrane makes a sturdy base for tile, but it pays to test for leaks. You are just creating a firm base to support the shower pan, unless it has supports under it (not common). Any insubstantial shower pan that rests directly on the subfloor is likely to flex underfoot. Adjust the shower pan until it is level in all directions. But I still think it is an inexpensive way to make a super solid base and level the unit all in one stroke. Place cardboard or another material into the shower pan base to protect its surface. Secondly, do you need mortar under shower base? 3) Now mix up some sand mortar mix for the base. Furthermore, use Schluter’s ALL-SET to maintain the Schluter KERDI shower kit warranty. If you need to float mortar onto the base, first apply one coat of Tank/10 to the base for better adhesion of the mortar. And of course, make sure you make straight lines all around your base, at least, 1 1/2 thick at the base tapering down to the drain. The floor joists run perpendicular to the level and then there is 1x8s on top of the joists and then I just put down a sheet of 3/4" ply and noticed how out of level it is. Dry-Fit the Shower Base Set the shower base into place to gauge what changes may need to be made to the drain. Mark the lip where it abuts studs. Don't be persuaded into getting cheaper mortars, such as brick mortar, that could lead to mildew or mold. Mix thinset mortar with the drill and paddle. once the concrete had become hard). Tiling a shower floor is an advanced-level installation project. Start by applying a 1 1 ⁄ 2 in (3.8 cm) thick border around the edges and slope the mortar toward the drain. Shower base set in mortar; Author: Anonymous User I set my shower base in mortar, [skydrive.live.com] and it is level, I followed the instructions that came with the base and kept the mortar back 2 inches from the edges and 2 inches from the drain hole.There is a slight gap to the left where the stepover part is supposed to be flush with the subfloor. Is it common to build a mortar pan shower with no waterproof membrane? I feel much better about it and am glad I did it. shower base into the positio with the n drain assembly sliding over the PVC waste pipe. 2. Shower base installation: screws through the flange, or not? Place the wedges back into position. The key to a successful installation lies in the use of a chlorinated polyethylene (CPE) or PVC membrane, tough but flexible plastics that form the pan of the enclosure and make the floor waterproof.
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